STENT CUTTING
2025.02.27

Stent cutting is a precision process used to manufacture vascular stents for the treatment of heart disease. A vascular stent is a small tubular device, typically made of metal or polymer, whose primary function is to support and keep narrowed or blocked blood vessels open. These stents not only need to have sufficient mechanical strength to support the vessel but should also have appropriate flexibility to adapt to the complex vascular environment within the human body. The key to stent cutting lies in precisely manufacturing tiny tubular mesh structures with specific patterns, hole sizes, and connecting structures, ensuring both the functionality of the stent and its safety and comfort within the body.

Stent cutting typically uses laser cutting technology, as laser cutting can achieve high precision and complex patterns on metal or polymer materials. During the laser cutting process, a highly focused laser beam is used to precisely remove material, forming the miniature structures of the stent. This method not only improves cutting precision but also greatly increases design flexibility. As a result, stents can be customized to suit the specific conditions and needs of different patients, meeting various clinical requirements.
 

(a) Unit cell structure of a folded-back geometry; (b) Repeated unit pattern of femtosecond micro-machining laser cutting of stainless steel metal sheet; and (c) Prepared laser welding-assisted stent.
 

In addition to cardiovascular applications, stent technology is also widely used in other medical fields, such as the urinary system, digestive system, and respiratory system, to support or repair narrowed ducts and passages. In these applications, there are strict requirements for the stent's size, shape, and physical properties to ensure they function effectively in different physiological environments.

In conclusion, stent cutting technology plays a crucial role in modern medicine, especially in the treatment of cardiovascular diseases. With the development of femtosecond laser technology, stent cutting and manufacturing have become more precise and efficient, providing patients with safer and more effective treatment options. At the same time, the continuous advancement of this technology opens new possibilities for the design and manufacture of medical devices, enabling stents to better adapt to complex and diverse clinical needs.
 

References:

(1)S. Bhullar et al. "Characterizing the Mechanical Performance of a Bare-Metal Stent with an Auxetic Cell Geometry." Applied Sciences (2022). https://doi.org/10.3390/app12020910.
(2)
C. Latz et al. "Femtosecond-Laser Assisted Surgery of the Eye: Overview and Impact of the Low-Energy Concept." Micromachines, 12 (2021). https://doi.org/10.3390/mi12020122.
(3)A. Srivastava et al. "Fabrication and characterization of PLLA/Mg composite tube as the potential bioresorbable/biodegradable stent(BRS)." Materialia, 10 (2020): 100661. https://doi.org/10.1016/j.mtla.2020.100661.
(4)B. Guo et al. "Femtosecond Laser Micro/Nano-manufacturing: Theories, Measurements, Methods, and Applications." Nanomanufacturing and Metrology, 3 (2020): 26-67. https://doi.org/10.1007/s41871-020-00056-5.
(5)Swen Grossmann et al. "Water-supported femtosecond laser ablation of Nitinol for cardiovascular stents." Current Directions in Biomedical Engineering, 8 (2022): 455 - 458. https://doi.org/10.1515/cdbme-2022-1116.
(6)F. Chang et al. "Using 3D printing and femtosecond laser micromachining to fabricate biodegradable peripheral vascular stents with high structural uniformity and dimensional precision." The International Journal of Advanced Manufacturing Technology, 116 (2021): 1523 - 1536. https://doi.org/10.1007/s00170-021-07446-z.
(7)Jian-Guan Hua et al. "Laser-Induced Cavitation-Assisted True 3D Nano-Sculpturing of Hard Materials.." Small (2023): e2207968 . https://doi.org/10.1002/smll.202207968.

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